Syron Tech

Precision Engineering Services for Next-Generation Manufacturing

We have heard the importance of proper components to quality vehicles. Precision Engineering Services help manufacturers solve fit, strength, and lifespan issues by delivering exact reducer housings to tight tolerances. Our solution minimizes failures and maximizes performance when the components are subjected to stress.

We begin our strategy of producing differential housings with the choice of material and engineering control. Alloys used are determined based on high loads and thermal cycles. Precision Engineering Services guide the choice of casting or forging to match the part geometry and lifecycle. The heat treatment is done under controlled conditions in order to enhance the strength and stabilize the microstructure. Our machining cells are CNC programmed with the precise bores, faces and mounting interfaces required to allow the same assembly.

Finishing matter and surface quality. We impose grinding, polishing and protective coatings where necessary to increase the wear life. Precision Engineering Services include in-process inspections to catch deviations early. This minimizes scrap and cut-down lead times. We do dimensional audit and hardness testing at our inspection lab to assure that all reducer housings are specifications.

Product Description

Reducer housing - manufactured to automotive differentials; produced of high-strength alloy, cast and forged. Machined to OEM tolerances and offered in various finishing options and confirmed with dimensional reports. Every house is heat treated and surface finished in a corrosive-resistant manner.

Manufacturing Capabilities

• Option to cast and forge based on part size and mechanical requirements.
• Complex bore and surface machining centers using CNC.
• Hardening facilities under controlled cyclic conditions.
• Coating and surface finishing of corrosion resistance.
• Internal examination such as CMM and hardness tests.

Quality testing and assurance is not a side by side. Mechanical and metallurgical tests are performed to guarantee mechanical fatigue and dimensional stability. Precision Engineering Services are backed by traceability records and process documentation for every batch. The consistency assists the OEMs to satisfy regulatory and warranty requirements.

Example: in a recent project, the concentricity was to be in the sub-millimeters and the runout was to be very tight. We realigned the design of fixtures, made tightening of tool change procedures and implemented statistical process control. The outcome was a process which was repeatable and less rework. Precision Engineering made the difference between an intermittent problem and long-term production readiness.

Our decisions are made based on sustainability and efficiency. We reduce waste of materials by nesting and proper planning of stocks. Improvements in processes reduce energy consumption in heat treatment and machining processes. Precision Engineering Services support both operational savings and environmental goals.

Our offer includes after-sales support and coordination of the supply-chain. We provide installation and troubleshooting support by our field engineers and supply spares and documentation to streamline downtime. Precision Engineering is not exclusive to manufacturing and it also goes further to include lifecycle support and technical consulting to assembly and maintenance.

Why choose Syrontech for reducer housings?

We combine current equipment with discipline of processes. Our group is streamlining the cycle steps to ensure that costs do not increase at the expense of quality. Precision Engineering Services are integrated into every stage, from initial drawing review to final test. Clients enjoy reduced warranty returns and the assembly lines.

FAQ

Q: What are the most common materials that you use as reducer housings?

A: When the weight savings are of high importance, we normally utilize high-strength steel alloys and specialty aluminum.

Q: What are the inspection techniques that prove the quality of parts?

A: We have got hardness testers and coordinate measuring machines and regular visual and dimensional checks.

Question: Are you able to manufacture prototypes as well as volume batches?

A: Yes. We enhance prototype, validation and large quantity production of high quality.

Q: What are you doing to deal with design changes in production?

A: There are controlled change orders that are applied by our engineering team and that any modification is ascertained before we restart production.

Get Started

In case you would require the production of the differential housings to very high standards, please get in touch with syrontech so that a quote or technical conference could be scheduled through the contact page on their web site. We will look at your drawings and offer manufacturing alternatives that will meet your requirements.